Product Description:
The round roller sieve is a high-efficiency, powerful, and anti-clogging screening device specifically designed for the raw material pretreatment section of the brick and tile industry. Its main function is to perform a three-in-one pretreatment of mined or recycled raw materials (such as shale, coal gangue, clay, and construction waste), including screening, crushing, and mixing. It effectively separates large, excessively large pieces and impurities (such as tree roots, stones, and plastics), and disperses and initially homogenizes sticky and wet materials. It acts as a "raw material guardian," ensuring the efficient and stable operation of downstream crushing and mixing equipment and improving the overall smoothness of the production line.
Traditional screening equipment is prone to clogging, rapid wear, and low efficiency when handling complex raw materials with high moisture content, high viscosity, and many impurities in brick factories. The round roller screen, through its unique structure and operating principle, fundamentally solves these problems and has become the standard configuration for raw material processing lines in modern brick factories.
Features:
1. Unique Screening Mechanism, Excellent Anti-Clogging Capability
Powerful Rotary Shearing: The parallel rollers rotate, generating a powerful shearing force between the roller teeth, effectively chopping and tearing together clumps of wet, sticky materials, preventing screen clogging.
Self-Cleaning Design: Wear-resistant star wheels or toothed rings arranged in a staggered pattern on each roller clean each other during operation, preventing material from getting stuck between the rollers or teeth and ensuring long-term trouble-free operation.
2. Multi-functional, Outstanding Pre-treatment Effect
Screening: Separates large pieces and impurities from raw materials that exceed process requirements.
Crushing: Utilizes the shearing and squeezing action of the roller teeth to crush some soft, large raw materials (such as clay lumps and weathered shale) to a suitable particle size.
Mixing and Homogenizing: Performs preliminary agitation and mixing of unevenly composed raw materials, achieving a pre-homogenization effect.
3. Superior Wear Resistance and Reliable Design
Fully Armored Core Components: All rollers and star wheels (gear rings) are cast/welded from high-manganese steel or special wear-resistant alloy steel, offering a wear life 5-8 times longer than ordinary materials.
Heavy-Duty Housing Structure: The screen body is reinforced with thick steel plates and structural steel, providing impact resistance and preventing deformation, capable of withstanding the instantaneous impact of large materials.
Heavy-Duty Reduction Transmission: Utilizes a hardened gear reducer and heavy-duty coupling for direct drive, resulting in high transmission efficiency, strong overload capacity, and stable and reliable operation.
4. Flexible Adaptability and Intelligent Control
Adjustable Roller Gap: Some models support adjusting the distance between adjacent rollers to adapt to changes in raw material particle size and screening requirements.
Adjustable Speed: Infinitely adjustable roller speed via frequency converter control optimizes processing effects for materials with different moisture content and viscosity.
Technical Parameters:
| Brick Type |
Red Clay Bricks, Porous Bricks, Hollow Brick, Etc. |
| Customized |
Customized |
| Material |
High-quality Steel |
| Automatic Grade |
Automatic |
| Function |
To Supply The Raw Materials including refractory wool, rcf fibres, and refractory ceramic fiber insulation |
| Model |
XS600×200 |
| Power |
11 Kw |
| Capacity |
50-70t/h |
| Feature |
Easy Operation |
Applications:
1. Applicable Scenarios and Process Stages
Core Station: Typically installed before the raw material enters the primary crusher (such as a jaw crusher), serving as the first pre-treatment stage.
Core Function: Pre-screens qualified raw materials, separates oversized pieces and impurities, protects downstream crushing equipment from overload or damage, and improves overall line efficiency.
Ideal Raw Materials: Particularly suitable for materials with high moisture content (up to 20% or more), such as cohesive soil, urban construction waste, sludge, wet coal gangue, and shale, which are difficult to process with traditional vibrating screens.
2. Customer Pain Points Solved
Eliminating the "Material Blockage" Problem: Completely solves the problem of sticky and wet materials clogging and adhering to the screen, ensuring continuous production.
Protecting Core Equipment: Pre-separates ironware, large hard stones, and other impurities, greatly reducing the risk of jamming, wear, and maintenance costs for jaw crushers, hammer crushers, and other equipment.
Improved production line efficiency: Pre-diversion of qualified particle size raw materials reduces the ineffective load on the crusher, increasing overall processing capacity by 15%-30%.
Optimized raw material quality: Effectively removes lightweight impurities such as plant fibers and plastics, improving raw material purity and benefiting sintering quality and product appearance.
Support and Services:
Our Fired Clay Brick Making Machine is designed to deliver high efficiency and consistent quality in brick production. For technical support, our team of experts is available to assist you with installation guidance, machine operation, and troubleshooting to ensure optimal performance.
We provide comprehensive services including on-site training for your staff, routine maintenance schedules, and spare parts supply to minimize downtime. Our engineers can also help customize the machine settings to meet your specific production requirements.
Should you encounter any operational issues or require technical advice, please refer to the user manual provided with the machine. For further assistance, our support team is ready to provide prompt solutions to keep your production running smoothly.
We are committed to delivering reliable after-sales service to enhance your experience with our Fired Clay Brick Making Machine. Regular maintenance and timely support will ensure the longevity and efficiency of your equipment.
FAQ:
Q1: What is the brand and model of the Fired Clay Brick Making Machine?
A1: The machine is branded Halstec and the model number is Round Roller Sieve.
Q2: Where is the Fired Clay Brick Making Machine manufactured?
A2: The machine is made in China.
Q3: What certifications does this machine have?
A3: It is certified with ISO9001, ensuring quality management standards.
Q4: What is the minimum order quantity and price for this machine?
A4: The minimum order quantity is 1 set, and the price is negotiable.
Q5: How is the machine packaged and what is the delivery time?
A5: The machine is packaged nude in the container, and the delivery time is 60-70 days after receiving advanced payment.
Q6: What are the payment terms available for purchasing the machine?
A6: Payment terms include L/C, T/T, or other negotiable methods.
Q7: What is the supply ability of the Fired Clay Brick Making Machine?
A7: Halstec can supply 2-5 sets of the machine per month.
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