Energy-Efficient Tunnel Kilns and Automatic Brick Plants for the Middle East's Mega-Construction Era
Shandong, China — As Saudi Arabia, the UAE, Qatar, Iraq and other Middle East markets accelerate housing, giga-project and infrastructure construction, demand for high-quality fired clay bricks continues to rise. Halstec Engineering Co., Ltd. is responding with energy-efficient tunnel kilns, rotary kilns and fully automatic brick plants capable of producing from 100,000 up to 600,000 bricks per day.
Halstec is a CE/ISO 9001 certified Chinese manufacturer, exporter and turnkey engineering company established in 2006. It specializes in brick factory design and set-up, brick making machine supply, and kiln design and construction, and has delivered more than 200 brick factory projects worldwide for clients in Indonesia, Uzbekistan, India, Vietnam, South Africa and Bangladesh.
Kiln Technology Built for Hot Climates and Rising Energy Costs
Middle East brick producers face two pressures: extreme ambient temperatures and the need to control fuel consumption. Halstec's movable rotary tunnel kilns and masonry tunnel kilns address both:
- Low energy consumption: firing consumes only 220-280 kcal per brick, with inner-coal, external-coal or combined firing methods.
- High daily output: rotary tunnel kiln lines reach 600,000 bricks/day; masonry tunnel kiln sections of 3.6 m, 4.8 m and 5.8 m produce 100,000-200,000 bricks/day.
- Flexible kiln geometry: kiln sections from 3.6 m to 16.8 m and lengths of 90-270 m suit desert clay, shale and sand-based raw materials.
- Automatic dry-and-burn process: continuous drying and firing reduce manual intervention and stabilize brick quality in high-temperature environments.
Complete Fired Clay Brick Production Lines
Beyond kilns, Halstec supplies every stage of the brick production line, allowing one accountable partner to deliver the whole factory:
| Process Stage |
Halstec Equipment |
Capacity Highlights |
| Raw material extraction & feeding |
DW45 multi-bucket excavator; box feeders (GD65/GD100); GL65 plate feeders |
40-60 m³/hr excavating; 30-70 m³/hr feeding |
| Crushing & screening |
PC800/PC1300 hammer crushers; roller crushers; XS round roller sieves; soil & stone separators |
10-70 ton/hr processing |
| Mixing & extrusion |
SJJ3600*420 extruding mixers; JKY55/JKY60/JKY70 and JKZ90 double stage vacuum extruders |
50-60 m³/hr mixing; up to 45,000 bricks/hr extrusion |
| Cutting & stacking |
ZQPH30/SZQPH30 automatic cutting machines; robot stacking and setting machines |
36,000 bricks/hr cutting; 30,000 bricks/hr stacking |
| Drying & firing |
Movable rotary tunnel kilns; masonry tunnel kilns; automatic brick setting machines |
100,000-600,000 bricks/day |
Turnkey Delivery for Middle East Projects
Halstec's engineering team supports Middle East clients from feasibility and factory layout through kiln construction, equipment installation, commissioning and operator training. Custom brick sizes such as 250*120*75 mm, hole rates and face-brick finishes are adapted to local construction standards. Supply ability, containerized or nude-in-container shipping, and flexible T/T or L/C terms simplify procurement for government housing programs and private developers alike.
Why Halstec for Middle East Brick Production
- 20 years of international trading and engineering experience; export share of 80%-90%.
- 200+ brick factories delivered globally; references available on request.
- Energy-saving firing technology aligned with regional sustainability and cost goals.
- 24/7 technical support, remote diagnostics and fast spare parts dispatch.
Contact Halstec
Developers, contractors and brick manufacturers across Saudi Arabia, the UAE, Iraq, Qatar, Oman and Kuwait are invited to contact Halstec for kiln proposals and complete brick plant quotations. Explore the full range at brickplantmachine.com.
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